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Carbonflex orthotic devices are manufactured using prefabricated 2mm carbon composite shells, assembled as per the clinician’s prescription. They are a popular option for slim-fitting footwear and as a lower cost alternative to fully custom orthoses. Simply send us a plaster cast and we will select the relevant shell shape and size for your patient. They are available in either ¾ or full length in both standard and slimfit options. There are also a variety of heel types available; standard, slimfit, comfort fill or no heel. This customisation makes Carbonflex devices a popular choice for slim fitting footwear such as dress shoes and football boots.


  • 14 pairs of sizing shells to fit the majority of foot shapes and sizes
  • 2mm carbon lightweight composite shell
  • Carbonflex shell allows strength and durability, yet maintains flexibility.
  • Shells are adapted to each specific prescription
  • No memory loss, shells never bottom out
  • Cost effective


  • Available in ¾, cut to sulci and full length
  • 4 heel type options (standard, slimfit, no heel, comfort fill)
  • 2 shell width options (standard, slimfit)
  • Choice of 5 top covers
  • Non-standard additions can be requested with a sketch
  • No additional cost for any combination of rearfoot and forefoot extrinsic posting


* Additional charge applies

Recommended For

  • Lower cost alternative to casted orthoses
  • Most footwear including football boots
  • Moderate resistance to rearfoot pronation or supination
  • Ideal for sports activities
  • Flex quality of the shells assists medial column function


  • Not a good option for close contact device
  • Not suitable for osseous deformities

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