Handmade Casted Custom Orthoses
Handmade Manufacturing Procedures
At PPL we manufacture a wide range of truly handmade custom orthoses using plaster modification techniques. We allow total flexibility in the customisation of your devices whilst also offering our expert advice. We create a plaster mould from a cast or foam box which you send us along with a completed prescription form. All devices are individually designed and hand finished to your requirements. We assume that all casts are taken in subtalar neutral position unless otherwise informed.
The modification procedures that we employ to adapt our casts/scans are a variation on the Blake and Modified Root techniques. Our plaster modification techniques have been perfected over the course of the past twenty years and we pride ourselves on a high level of excellence in this area. These procedures are tailored to the particular type of shell that you have chosen for your patient.
Podoflex
High Density Functional Orthoses
Our most popular handmade device, Podoflex is a functional orthoses made from very high density EVA. This close-contact device provides excellent support for hypermobile feet. Its shock attenuation properties make this device a great option for rigid pes cavus feet. This is available in three shell colour options and a variety of top covers. Podoflex is the equivalent of Evolve from the CAD CAM range.
Features
- Very high density EVA shell
- Highly durable and shock attenuating
- Functional/accommodative foot orthoses
- Flat base for stability
- Close contact device
Recommended For
- Pronation/supination control
- Hypermobility
- Post-op/ post fracture
- Casual or sports footwear
- Enhances proprioceptive feedback
- Closely cradles osseous deformity
Limitations
- Not suitable for slim fitting footwear
- Not suited to very heavy patients
Flexifirm
Dual Shell Functional Orthoses
Flexifirm is a highly corrective functional orthoses made from a combination of very high density EVA and a thin Supralene thermoplastic shell. This device is ideal for providing very high levels of pronation/supination resistance for heavier patients requiring maximum support. The EVA fill ensures excellent shock attenuation and enhances durability.
Features
- Functional/accommodative foot orthoses
- Combination of semi-rigid thermoplastic and very high density EVA shell
- Strong and durable shell
- Limited flexibility and shock attenuation properties
Recommended For
- Pronation/supination control
- Gross hypermobility
- Casual or sports footwear
Limitations
- Not suitable for slim fitting footwear
Podofirm
Rigid Functional Orthoses
Podofirm is a highly corrective functional orthoses made from a 3-4mm Supralene thermoplastic shell. A very high density EVA heel post provides increased support and shock attenuation. This device is ideal for providing high levels of pronation/supination resistance for patients requiring maximum support. This device is less bulky than others and is easier accommodated in footwear.
Features
- Functional/accommodative foot orthoses
- 2-3mm Supralene strong and durable shell
Recommended For
- Pronation/supination control
- Gross hypermobility
- Casual or sports footwear
Limitations
- Not suitable for high impact sports
- Not recommended for gross osseous deformities