CAD CAM Casted Custom Orthoses

CAD CAM Manufacturing Procedures

At PPL we are constantly seeking ways to enhance our product portfolio and methods of production. For the past eight years we have utilised the most technologically advanced CAD CAM (Computer Aided Design Computer Aided Manufacture) systems to manufacture fully customised orthoses. While many other manufacturers now offer CAD CAM products, we believe that the success of a CAD CAM device is dependent on the people who design it. We combine our vast technical experience from over twenty years of traditional custom fabrication, with high levels of ability in CAD CAM design to create unrivalled completely bespoke custom orthoses.

All our devices are individually designed and we do not employ the use of generic design templates. These can be ordered by sending us plaster casts, foam boxes or 3D scan files (.stl format) along with a completed prescription form. If you opt to send us plaster casts or foam boxes we will scan them and use this data to design the orthoses. The finished design is subsequently milled out using a computer numerical control (CNC) machine. Our production team assemble the finished product to the same high level of quality as our handmade products.