CAD CAM Casted Custom Orthoses
CAD CAM Manufacturing Procedures
At PPL we are constantly seeking ways to enhance our product portfolio and methods of production. For the past eight years we have utilised the most technologically advanced CAD CAM (Computer Aided Design Computer Aided Manufacture) systems to manufacture fully customised orthoses. While many other manufacturers now offer CAD CAM products, we believe that the success of a CAD CAM device is dependent on the people who design it. We combine our vast technical experience from over twenty years of traditional custom fabrication, with high levels of ability in CAD CAM design to create unrivalled completely bespoke custom orthoses.
All our devices are individually designed and we do not employ the use of generic design templates. These can be ordered by sending us plaster casts, foam boxes or 3D scan files (.stl format) along with a completed prescription form. If you opt to send us plaster casts or foam boxes we will scan them and use this data to design the orthoses. The finished design is subsequently milled out using a computer numerical control (CNC) machine. Our production team assemble the finished product to the same high level of quality as our handmade products.
Contour
Low Density Functional Orthoses
Contour custom orthoses are made from medium density polyurethane which offers very high levels of impact resistance. Its structural memory ensures rapid return to its original shape after loading. These features make this an excellent comfort orthotic, ideal for use post-fracture or post-op. This is our most popular device for osseous deformities and closely cradling painful feet.
Features
- Superior impact resistance
- Excellent shock attenuation
- Structural memory
- Elastic recoil and energy returning properties
- Durable and high load-bearing capacity
- Moisture wicking
Recommended For
- Osseous deformities
- Post-fracture and post-op
- Comfort device
- Hyperhidrosis and moisture issues
Limitations
- Not suitable for slim fitting footwear
- Not suited to heavy patients
Evolve
High Density Functional Orthoses
Our most popular CAD CAM device, Evolve is a functional orthoses made from high density EVA. This close-contact device provides excellent support for hypermobile feet. Its shock attenuation properties make this device a great option for rigid pes cavus feet. Evolve is the equivalent of Podoflex from the handmade range.
Features
- Medium-high density EVA shell
- Functional/accommodative foot orthoses
- Flat base for stability
- Close contact device
- Increased shock attenuation
Recommended For
- Pronation/supination control
- Hypermobility
- Casual or sports footwear
- Enhances proprioceptive feedback
- Closely cradles osseous deformity
Limitations
- Not suitable for slim fitting footwear
- Not suited to heavy patients
Glide
Polypropylene Shell with Inbuilt Heel Post
The Glide orthoses is available in semi-flexible, semi-rigid or rigid polypropylene shells with an inbuilt heel post providing functional control. This is a highly durable shell which will not degrade over time making this a popular option for hard-wearing activities.
Features
- Semi-flexible, semi-rigid or rigid shell options
- Firm milled heel post
- Highly durable
- Functional control
- Multiple top cover options
Recommended For
- Casual and sports footwear
- Hard-wearing patients
- Heavier patients
Limitations
- Not suitable for shock attenuation
- Unsuited to osseous deformities
- Not suitable for close fitting device